— BULK MILK COOLER —
Pillow Plates Manufacturer in india
Pillow Plates
Pillow Plates are a remarkable innovation in the realm of heat exchangers, and Micro Coils Products boasts an extensive track record in their manufacturing. These laser-welded plates offer limitless possibilities for industrial cooling and heating across diverse product types and industries.
Endless Applications
Micro Coils’ Pillow Plates are at the heart of countless industrial processes. With their exceptional versatility, they find applications in various sectors. Notably, Pillow Plates are employed in the manufacturing of different types of BMC (Bulk Milk Cooler) products and vessels, demonstrating their adaptability and efficiency.
Ideal for Cooling
In industries such as milk, soft drinks, wine, or beer, precise cooling is paramount. Micro Coils Pillow Plates are the go-to choice for ensuring optimal temperature control in these industries. They play a crucial role in maintaining the quality and integrity of these products, making them indispensable components in the world of industrial cooling.
Superior Features
Stainless Steel Construction
High-grade 304 and 316 stainless steel ensures maximum durability and corrosion resistance while meeting strict hygiene standards for food processing applications.
Laser Welding Technology
Advanced laser welding creates precise, strong bonds between plates, ensuring leak-free operation and optimal heat transfer across the entire surface.
Customizable Dimensions
Available in various sizes and configurations to fit specific vessel requirements, with custom shapes possible through our CNC manufacturing process.
Large Access Openings
Strategically placed access ports allow easy maintenance and thorough cleaning, reducing downtime and ensuring continued operational efficiency.
Efficient Material Design
Optimized plate thickness provides excellent strength while reducing material usage, leading to cost savings without compromising performance.
Performance Benefits
Superior Heat Distribution
Uniform heat transfer across the entire plate surface ensures consistent product temperature control and improved processing efficiency.
Energy Optimization
Efficient heat exchange design reduces power consumption, leading to lower operational costs and improved environmental sustainability.
Reduced Maintenance Requirements
Uniform heat transfer across the entire plate surface ensures consistent product temperature control and improved processing efficiency.
High Pressure Tolerance
Engineered to withstand significant pressure variations while maintaining structural integrity during continuous industrial operations.
Temperature Consistency
Precise temperature control across the entire surface ensures uniform product quality, especially critical in food and beverage processing.
100% Quality Assurance
At Micro Coils, each pillow plate undergoes extensive testing through our rigorous quality control protocols. We maintain strict compliance with international quality standards, providing complete material certification for your peace of mind. Our thorough performance testing before delivery ensures you receive a product that meets exact specifications and operational requirements.
Why Choose Micro Coils for Pillow Plates
When you partner with Micro Coils, the leading pillow plates manufacturer in India, you benefit from our industry-leading manufacturing expertise and deep understanding of industrial processes. We create customized solutions tailored to your specific requirements while maintaining competitive pricing. Our reliable after-sales support and proven track record across industries demonstrate our commitment to customer satisfaction. With quick delivery timelines and responsive service, we ensure your operations continue smoothly and efficiently.
Versatile Applications Beyond Expectations
Meat Processing Industry
Chemical Industry
Pharmaceutical Industry
Oil & Gas Industry
Main Advantages of Using Micro Coils Pillow Plate
Micro Coils Pillow Plate offers a plethora of advantages that make them the preferred choice for various industrial applications. Here are the key benefits of using our Pillow Plate products:
Large Opening Lids for Easy Access
Our Pillow Plates are designed with large opening lids, facilitating convenient access for maintenance and cleaning. This feature ensures thorough cleaning, promoting hygiene and efficient operation.
Stainless-Steel Body
We use top-grade stainless steel (304 and 316 SS) for our Pillow Plates. This stainless-steel body acts as a robust barrier, protecting products such as milk from harmful bacteria, viruses, and fungi.
Cost-Effective and Economical
Micro Coils manufactures cost-effective Pillow Plate products by leveraging low laser welding costs while ensuring high-pressure bearing capacity. This approach enables you to achieve efficiency without breaking the bank.
Thinner Material with Strength
We utilize thinner materials in our Pillow Plate products to reduce material consumption without compromising strength and efficiency. This not only saves resources but also minimizes environmental impact.
Reduced Fouling
The efficient welding design pattern minimizes the deposition of algae, lime, and other contaminants due to higher turbulence. This reduction in fouling results in cleaner, more efficient operations.
Advanced CNC Manufacturing
Micro Coils employs advanced CNC machines for laser cutting, welding, and other manufacturing processes. This versatility allows us to produce Pillow Plates in various shapes and configurations, meeting your specific requirements and ensuring customer satisfaction.
24x7
Customer Support
2.0 M
Million coils can be Manufactured Annually
1,50,000
Sq. ft. Campus of Manufacturing Facility
60%
Employees are Engineers & Domain Experts
FAQ - Frequently Asked Questions
As the best pillow plates manufacturer, our pillow plates are manufactured using high-grade stainless steel, specifically 304 and 316 grades. The choice of material ensures excellent corrosion resistance, durability, and compliance with industry hygiene standards. The stainless steel construction makes these plates ideal for food, beverage, and pharmaceutical applications where product purity is crucial. Each material batch is tested and certified before manufacturing to ensure quality standards.
Selection depends on several factors including your process requirements, operating temperature range, pressure requirements, and space constraints. Consider factors like the type of fluid being processed, required heat transfer rate, and cleaning requirements. Our technical team evaluates these parameters and recommends the most suitable solution. We also consider future scaling needs when making recommendations.
Pillow plates find extensive applications across various industries. They’re commonly used in dairy processing for milk cooling, beverage industry for temperature control, chemical processing for reaction vessel heating/cooling, in pharmaceutical manufacturing for process control, and food processing for various heating and cooling applications. Each industry benefits from its efficient heat transfer and easy maintenance characteristics.
Regular maintenance ensures optimal performance and longevity. The frequency depends on your operating conditions and application. We recommend periodic inspections for weld integrity, and cleaning to prevent scaling and pressure testing.
Yes, existing heating or cooling systems can often be upgraded with pillow plates. Our engineering team assesses your current setup and provides retrofit solutions.
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