Heat Exchanger Manufacturer in India
The Best Heat Exchange Manufacturer in India
Discover excellence in thermal management with Micro Coils’ premium heat exchangers. As the best heat exchange manufacturer in India, our products combine cutting-edge technology with precision manufacturing to deliver superior performance across diverse applications.
Why Choose
Micro Coils Heat Exchangers?
Our dedication to quality sets us apart in the industry. We manufacture heat exchangers that perfectly align with your specific requirements, ensuring optimal performance and longevity. Our expert team of engineers and designers transforms your concepts into reality, focusing on both efficiency and innovation.
Enhanced Protection with Specialized Coatings
We enhance our heat exchangers with a selection of protective coatings. These include Pre-coated Hydrophilic, Epoxy Coating, Nano Coating, CED Coating, Tin Plating, Blygold Coating, and Heresite Coating. Each coating type offers specific benefits to optimize your heat exchanger’s performance and durability.
COPPER TUBE SIZE
5MM
7MM
7.93MM
9.52MM
12.7MM
15.88MM
FIN GEOMETRY (mm)
19.5x11.52
21x12.7
25x21.65
25.4x22
35x35
50x50
Copper Tube Size
5MM
7MM
7MM
9.52MM
9.52MM
12.7MM
12.7MM
15.88MM
Fin Geometry (mm)
19.5x11.52
21x12.7
25x21.65
25 X 21.65
25.4 X 22
31.75 X 27.5
35x35
50x50
Specialized Coatings
Pre-Coated Hydrophilic
Epoxy Coating
Nano Coating
CED Coating
Tin Plating
Blygold Coating
Heresite Coating
In-house Test Facilities
Test: Salt Spray testing
Chamber size L-1000 x D-600 x H-75
Automatic data logger
Moisture indicator
Complies with BIS requirements
Test: Burst and Cyclic testing
Burst test up to 3500 psi
Fatigue test of joints with on / off cycle of 1sec / 3 sec, adjustable pressure and counter for monitoring of desired cycles
Test: Microscopic examination
50 X magnification
For Microscopic inspection of profiles, copper tube grooves, pin holes, brazing, quality etc
Test: Internal contamination testing
To check internal cleanliness of heat exchangers
Helium Leak Testing
Helium leak test machine can detect minor leakage in coil joints as compared to water leak test
Can detect 1gram/annum leakage
Chamber size (LxWxH - 2200x700x1300mm) and 4 coils / Cycle
Background check to detect gas concentration within chamber for accurate results
Auto recording of test results, Sequential leak detection in case of multiple coils and Barcode printing for serial no and test data
Psychometric lab
Psychrometric Rooms used by Micro Coils are used to determine the thermal performance of unitary air conditioners and split systems.
Hardness Testing
Material durability depends on hardness, where very hard metals outlast softer ones. Metal hardness reflects its ability to withstand external forces, preventing deformation and damage such as wear, abrasion, and dents. Assessing hardness guides designers in selecting the right material for specific designs or use cases.
Tensile Testing
Tensile Testing of Metals is a destructive test process that provides information about the tensile strength, yield strength and ductility of the material. Micro Coils, performs the tensile test in accordance with standards and specifications.
Water Leak Test
Coils are submerged in water and then pressurized and leaks appear as bubbles under the water’s surface. Tests can range from lower pressure, molecularly larger gases for higher leak rates to higher pressure tests using molecularly smaller gases to determine minute leaks.
Applications
AUTOMOTIVE
TELECOM
COLD ROOMS
MILK COOLING
SWAPPABLE BATTERY COOLING
DRY / ADIABATIC COOLING
HEAT PUMP AND
THERMAL BATTERY
24x7
Customer Support
1.0 M
1.0 Million coils can be Manufactured Annually
90,000
Sq. ft. Campus of Manufacturing Facility
40%
Employees are Engineers & Domain Experts
Industry Applications
Micro Coils for Pillow Plates
Our heat exchangers serve multiple industries with specialized solutions. In the automotive sector, we provide custom thermal management systems. For telecom, we deliver reliable cooling solutions for critical equipment. Our cold room applications ensure efficient temperature control in storage facilities.
The dairy industry benefits from our specialized milk cooling systems, while our swappable battery cooling solutions serve modern energy storage needs. We also excel in dry/adiabatic cooling applications and provide innovative solutions for heat pump and thermal battery systems.
The Micro Coils Advantage
We pride ourselves on custom engineering, creating tailored solutions for your specific requirements. Our rigorous quality assurance protocols ensure reliable products, delivered on time to meet your project schedules. We maintain competitive pricing without compromising quality and provide expert technical support throughout your project journey.
FAQ - Frequently Asked Questions
Heat exchangers recover waste heat from one part of a process and reuse it in another, reducing the need for additional energy input. For example, in power plants, exhaust heat from turbines is captured and used to preheat water for steam generation. This heat recovery minimizes energy waste and lowers operational costs.
Several factors determine the efficiency of a heat exchanger, including:
- Thermal Conductivity of Materials: High-conductivity materials like copper or aluminum enhance heat transfer.
- Flow Arrangement: Counterflow designs are more efficient than parallel flow, as they maintain a larger temperature gradient.
- Surface Area: Increased surface area (e.g., through fins or plates) allows more heat to transfer between fluids.
- Fluid Properties: Viscosity, specific heat, and flow rates of fluids impact heat transfer efficiency.
Fouling occurs when deposits like scale, dirt, or biological growth accumulate on heat transfer surfaces, reducing efficiency. To minimize fouling:
- Use anti-fouling coatings on surfaces.
- Implement filtration systems to remove impurities from fluids.
- Regularly perform chemical cleaning to dissolve deposits.
- Optimize operating conditions, such as maintaining flow velocities above the fouling threshold.
Advanced computational tools like CFD (Computational Fluid Dynamics) are used to simulate fluid flow, heat transfer, and pressure drop in heat exchangers. These models help:
- Predict performance under various operating conditions.
- Optimize designs for maximum efficiency and minimal pressure loss.
- Evaluate different materials and configurations without the need for physical prototypes, reducing design costs and time.
Recent innovations focus on improving performance, reducing size, and enhancing sustainability:
- Microchannel Heat Exchangers: Ultra-compact designs with high heat transfer efficiency, ideal for HVAC and automotive applications.
- Additive Manufacturing (3D Printing): Enables complex geometries and customized designs, improving heat transfer and reducing material use.
- Phase-Change Materials (PCMs): Used in hybrid systems for storing and releasing thermal energy during phase transitions.
- Self-Cleaning Heat Exchangers: Designs that minimize fouling through innovative surface treatments or vibration-based cleaning mechanisms.
- AI-Driven Monitoring: Real-time performance monitoring using AI to predict maintenance needs and optimize operations.
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